Streamlining Material Handling in Non-Corrugated Facilities: Inspire Automation’s Tailored Solutions

Material handling is a cornerstone of industrial operations, and its efficiency can significantly impact productivity across various sectors. For non-corrugated industries, the challenge lies in managing diverse and often bulky materials with precision and speed. Inspire Automation rises to this challenge with its advanced material handling solutions, designed to meet the unique demands of each industry. From automotive giants to food processing facilities, Inspire Automation’s tailored systems ensure seamless and efficient operations, enhancing productivity and safety across the board.

Diverse Applications Across Non-Corrugated Industries

Inspire Automation stands out for its ability to cater to a wide array of non-corrugated industries, offering specialized solutions that address the unique challenges of each sector. Their material handling systems are designed to be versatile, reliable, and highly efficient, ensuring seamless operations regardless of the industry. Let’s explore how Inspire Automation’s solutions benefit various sectors.

Automotive Industry

For automotive giants like CAT and Subaru, Inspire Automation provides in-process pallet material handling systems that optimize the flow of materials on the production line. These systems are designed to handle heavy and bulky automotive components, ensuring they are moved efficiently and safely throughout the manufacturing process. By incorporating advanced automation, Inspire Automation helps automotive manufacturers reduce downtime and increase production efficiency.

Cold Storage and Food Processing

In industries where temperature control and hygiene are critical, such as cold storage units for beef and other food products, and food processing facilities like Frito-Lay, Inspire Automation’s systems are indispensable. Their in-storage and product material handling systems ensure that materials are transported under the right conditions, maintaining product integrity and safety. The ability to move items up to 2,500 lbs. at speeds of up to 60 ft. per minute significantly enhances operational efficiency in these sectors.

Government Agencies

Government agencies, such as the Bureau of Engraving, require precise and secure handling of sensitive materials. Inspire Automation’s robust material handling solutions are tailored to meet these stringent requirements. For example, their 6500GL J/A system is used in the money printing process, ensuring the safe and accurate transport of currency and other valuable documents.

Gaming and Entertainment

Gaming producers, including companies like Hasbro, and gambling (pull-tab) producers benefit from Inspire Automation’s 3710 Labeler. This equipment is designed to handle the high demands of labeling and packaging in the gaming industry, ensuring that products are processed quickly and accurately. The automation solutions provided by Inspire Automation reduce manual labor and increase production speed, allowing gaming companies to meet market demands efficiently.

Bulk Manufacturing

Various bulk manufacturers, including those producing furniture, stampings, and castings, rely on Inspire Automation’s in-process material handling systems to streamline their operations. These systems are capable of managing large volumes of heavy materials, ensuring that they are moved efficiently throughout the production process. The adaptability of Inspire Automation’s solutions allows them to cater to the specific needs of each manufacturer, enhancing productivity and reducing operational bottlenecks.

Customized Solutions for Maximum Efficiency

One of Inspire Automation’s key strengths is its ability to provide customized automation solutions tailored to the specific needs of non-corrugated facilities. These solutions are not just off-the-shelf products but are intricately designed to streamline operations, increase productivity, and enhance overall manufacturing efficiency.

Understanding Unique Requirements

Inspire Automation begins each project by thoroughly understanding the unique requirements of their clients. This deep dive into client needs allows them to craft solutions that precisely address the challenges faced by various industries. By focusing on customization, Inspire Automation ensures that each material handling system is optimized for the specific environment in which it operates.

Streamlining Operations

Custom automation solutions from Inspire Automation are designed to simplify complex processes. For instance, their in-process pallet material handling systems have been successfully implemented in both the automotive and food processing industries. These systems optimize the flow of materials, ensuring a smooth and efficient production line. By reducing manual handling, these solutions also minimize the risk of errors and accidents, leading to a safer and more reliable working environment.

Enhancing Productivity

The tailored solutions provided by Inspire Automation significantly enhance productivity. By automating repetitive and labor-intensive tasks, businesses can focus their human resources on more strategic activities. This shift not only boosts overall efficiency but also leads to better utilization of workforce skills. The implementation of custom solutions has resulted in noticeable improvements in operational speed and reduced downtime across various sectors.

Safer Working Environment

Safety is a paramount concern in any industrial setting. Inspire Automation’s customized material handling systems are designed with safety in mind. By minimizing manual intervention, these systems reduce the potential for workplace injuries. Additionally, the precise control offered by automated solutions ensures that materials are handled correctly and safely at all times.

Robotic Automation: Revolutionizing In-Process Handling

Incorporating robotic automation into in-process material handling is a transformative step for many industries. Inspire Automation leverages advanced robotic systems to significantly enhance the accuracy and efficiency of material handling tasks.

Advanced Robotic Systems

Inspire Automation’s robotic solutions are at the forefront of technological advancement. These systems are capable of managing complex material handling tasks with precision. For example, their robotic systems are particularly beneficial in managing pallets and other bulk materials, ensuring that every item is handled accurately and efficiently.

Precision and Efficiency

The use of robotic automation leads to significant improvements in operational efficiency. By minimizing human intervention, these systems reduce the likelihood of errors and increase the speed of material handling processes. This increase in precision ensures that each material handling task is performed correctly the first time, reducing the need for rework and minimizing waste.

Boosting Productivity

Robotic automation not only boosts productivity but also enhances the overall safety of operations. Automated systems can operate continuously without the fatigue that affects human workers, leading to higher throughput and more consistent performance. This reliability is crucial in maintaining high production standards and meeting tight deadlines.

Seamless Integration

Inspire Automation’s robotic solutions are designed to seamlessly integrate into existing processes. This smooth transition to automated handling ensures minimal disruption to ongoing operations. The flexibility of these systems allows them to be adapted to various tasks and environments, making them a versatile addition to any material handling setup.

Case Study: Streamlining Operations for Fleetwood-Fibre

Fleetwood-Fibre Packaging & Graphics, a California-based packaging innovator with over 70 years of history, underwent a significant operational transformation following its acquisition by Golden West Packaging Group in 2018. Inspire Automation’s intervention was comprehensive, converting 175,000 square feet of corrugated operations and an additional 75,000 square feet of folding-carton operations to a high-tech automated floor. Over the course of nine months, they installed an array of cutting-edge equipment, including 600 feet of conveyor systems, load downstackers, a state-of-the-art VAPS 2-stage strapping system, barcode reading automation for palletizing, and the first-ever U.S. installations of the Avanti load palletizing device and the Avanti Fastpal.


The results speak volumes: Fleetwood-Fibre not only observed improved process flows but was also able to expand its customer base and accommodate a higher volume of work. The full case study underlines the value of expert partnerships in automation, highlighting how comprehensive solutions from Inspire Automation can extend far beyond mere corrugated packaging enhancements to redefine operational success.


Transforming Material Handling for Non-Corrugated Industries

Inspire Automation’s commitment to providing versatile, customized, and efficient material handling solutions makes them a valuable partner for non-corrugated industries. Their expertise in handling diverse materials and their innovative approach to automation ensures that each client receives a solution tailored to their specific needs. By optimizing material handling processes, Inspire Automation helps industries streamline operations, increase productivity, and improve overall efficiency.

For more information on how Inspire Automation can revolutionize your material handling processes, visit Inspire Automation. Ready to take the next step? Send a request for tailored solutions here.


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